CESSNA 172 SKYHAWK SERIES SERVICE MANUAL Pdf Download |
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Table of Contents
List of Effective Pages
Table of Contents
General Description
Reference Stations
Recommended Nut Torques
Table of Contents
Ground Handling, Servicing, Lubrication and Inspection
Tow Bar
Towing
Jacking and Leveling
Jacking Information
Flyable Storage
Hoisting
Parking
Returning Aircraft to Service
Temporary Storage
Tie-Down
Indefinite Storage
Inspection During Storage
Returning Aircraft to Service
Inspection During Storage
Servicing
Fuel Drains
Carburetor Drain Plug Inspection
Engine Oil
Engine Induction Air Filter
Battery
Tires
Vacuum System Filter
Cleaning
Nose Gear Shimmy Dampener
Painted Surfaces
Plastic Trim
Windshield and Windows
Engine and Engine Compartment
Fuel Selector Valve
Upholstery and Interior
Wheel Bearings
Servicing
Specified Aviation Grade Fuels
Specified Aviation Grade Oil
Lubrication
Inspection Charts
Inspection Program Selection
Inspection Requirements
Inspection Guide Lines
Engine Compartment
Propeller
Fuel Selector Valve
Fuel System
Landing Gear
Wheel Bearings
Airframe
Control Systems
Special Inspection Items
Description
Repairs
Scratches
Waxing
Cracks
Repair of Windshield and Windows
Windshield and Fixed Window Installation
Installation
Removal
Wrap-Around Rear
Adjustment
Cabin Door Weatherstrip
Fixed
Overhead
Cabin Door Installation
Door Latch Installation
Baggage Door Installation
Baggage Door Weatherstrip
Center
Indexing Inside Handle
Lock
Pilot and Copilot (Standard)
Seat Installation
Pilot and Copilot Seats (Optional)
Center Seat (Standard)
Center Seat (Optional)
Cabin Upholstery
Materials and Tools
Repair
Soundproofing
Sear Back Cam Replacement
Cabin Headliner Installation
Cargo Tie-Downs
Carpeting
Upholstery Side Panels
Cargo Tie-Down Rings
Rear View Mirror Installation
Seat Belt and Shoulder Harness Installation
Wings and Empennage
Wing Installation
Adjustment (Correcting "Wing-Heavy" Condition)
Wing Strut
Vertical Fin
Horizontal Stabilizer
Loading Gear and Brakes
Trouble Shooting
Main Landing Gear Installation
Main Gear Strut Removal
Main Landing Gear Fairings
Step Bracket Installation
Main Wheel Speed Fairing
Main Wheel Speed Fairing Installation
Main Wheel Speed Fairing Removal
Removal and Installation of Main Landing Gear Fairings
Main Wheel Disassembly
Main Wheel Inspection and Repair
Main Wheel Reassembly
Main Wheel Removal
Main Wheel and Brake
Washer
Bonded Main Wheel Axle Removal
Main Wheel Axle Installation
Main Wheel Axle Removal
Main Wheel Installation
Bonded Main Wheel Axle Installation
Checking Axle Looseness
Wheel Alignment
Main Wheel Alignment
Wheel Balancing
Nose Gear Installation
Nut
Nose Gear Removal
Nose Wheel Removal
Nose Wheel Speed Fairing Installation
Nose Wheel Speed Fairing Removal
Cover Plate
Nose Wheel Inspection and Repair
Nose Wheel Reassembly
Nose Wheel Speed Fairing
Nose Wheel Assembly
Nose Wheel Installation
Nose Gear Shock Strut Disassembly
Nose Gear Shock Strut Reassembly
Nose Gear Shock Strut Assembly
Washers
Nut
Torque Link Inspection and Repair
Torque Link Installation
Torque Link Removal
Torque Links
Nose Wheel Steering Adjustment
Shimmy Dampener
Shimmy Dampener Installation
Shimmy Dampener Removal
Brake Master Cylinder Disassembly
Brake Master Cylinder Inspection
Brake Master Cylinder Reassembly
Brake Master Cylinder Removal
Brake Lining Installation
Brake System Bleeding
Checking Brake Lining Wear
Wheel Brake Reassembly
Brake Master Cylinder
Brake Systems
Aileron Control System
Control "U" Installation
Aileron Installation
Rigging
Inclinometer for Measuring Control Surface Travel
Operational Check
Wing Flap Control System
Cables and Pulleys
Drive Pulleys
Flap Motor and Transmission Assembly
Removal and Installation
Repair
Trouble Shooting
Flap Motor and Transmission Installation
Flap Installation
Flap System Schematic
Rigging
Description
Flap Follow-Up and Indicating System
Rigging
Flap Follow-Up Control and Position Indicator
Elevator Control System
Elevator Installation
Control Column Neutral Rigging Tool
Elevator Trim Control System
Elevator Trim Tab Control System
Cleaning, Inspection and Repair
Trim Tab Free-Play Inspection
Elevator Trim Tab Actuator Assembly
Elevator Trim Tab Travel Adjustment
Rudder and Rudder Trim Control System
Rudder Control System
Rudder Pedals Installation
Rudder Assembly
Checking Rudder Travel
Rudder Trim Control System
Engine
Cleaning and Inspection
Engine Cowling Shock Mounts
Engine Data
Overspeed Limitations
Time between Overhaul (TBO)
Trouble Shooting
Accessories Removal
Engine Mount Details
Build-Up
Flexible Fluid Hoses
Leak Test
Cleaning and Inspection
Description
Engine Baffles
Engine Shock Mount Pads
Static Run-Up Procedures
Idle Speed and Mixture Adjustments
Removal and Installation
Ignition System
Induction Air System
Removal and Installation
Interval Timing. (Magneto Removed from Engine)
Magneto Description
Removal and Installation
Magneto-To-Engine Timing
Magneto Check
Maintenance
Engine Controls
Mixture Control
Spark Plugs
Throttle Control
Carburetor Heat Control
Starting System
Primary Maintenance
Cold Weather
Exhaust System
Extreme Weather Maintenance
Inspec Tion
Removal and Installation
Starter Motor
Exhaust System
Dusty Conditions
Ground Service Receptacle
Hot Weather
Seacost and Humid Areas
Hand Cranking
Fuel System
Precautions
Fuel System Schematic
Checking
Fuel Quantity Transmitters
Removal and Installation
Fuel Tank
Fuel Selector Valve and Spring Compressor
Fuel Strainer
Propeller
Propeller Installation
System Operation
Utility Systems
Heating and Defrosting Systems
Ventilating Systems
Instruments and Instrument Systems
Typical Instrument Panel
Instrument Panel
Instruments
Pitot and Static Systems
Removal
Removal and Installation
Static Pressure System Inspection and Leakage Test
Description
Encoding Altimeter
Pitot System Inspection and . . . . . . . . . . . . Blowing out Lines
Pitot System Inspection and Leakage Test
Removal and Installation
Removal and Installation of
Pitot Static Systems
Description
Removal and Installation
Trouble Shooting - Airspeed Indicator
Trouble Shooting - Pitot Static System
True Airspeed Indicator
Static Test Equipment
Trouble Shooting - Alimeter
Trouble Shooting - Vertical Speed Indicator
Trouble Shooting - Pitot Tube Heater
Trouble Shooting - Gyros
Trouble Shooting - Vacuum System
Vacuum System
Engine Indicators
Removal and Installation
Tachometer
Trouble Shooting - Vacuum Pump
Vacuum Relief Valve Adjustment
Oil Pressure Gage
Oil Temperature Gage
Trouble Shooting
Carburetor Air Temperature Gage
Trouble Shooting
Fuel Quantity Indicating System
Removal and Installation
Trouble Shooting
Description
Hourmeter
Magnetic Compass
Removal and Installation
Stall Warning System
Transmitter Calibration
Stall Warning System and Compass Installation
Trouble Shooting
Turn Coordinator
Trouble Shooting
Turn-And-Slip Indicator
Electrical Systems
Ammeter
Battery
Battery Power System
Description
Electrical Power Supply System
Electrical Systems
Master Switch
Split Bus Bar
Trouble Shooting the Battery Power System
Adding Electrolyte or Water to the Battery
Charging the Battery
Cleaning the Battery
Removal and Installation
Testing the Battery
Battery and Electrical Equipment Installations
Battery Contactor
Description
Maintenance of Battery Box
Removal and Installation
Ground Service Receptacle
Trouble Shooting
Alternator
Alternator Power System
Removal and Installation
Ground Service Receptacle Installation
Trouble Shooting the Alternator System
Over-Voltage Warning System
Removal and Installation
Belt-Driven Alternator Installation
Alternator Voltage Regulator
Removaland Installation
Aircraft Lighting System
Description
Trouble Shooting
Adjustment
Anti-Collision Strobe Light
Description
Landing and Taxi Light
Landing and Taxi Lights (Dual)
Navigation Lights
Operational Requirements
Removal and Installation
Landing and Taxi Light Installation
Navigation and Anti-Collision Strobe Light Installation
Compass and Radio Dial Lighting
Courtesy Lights
Description
Flashing Beacon
Instrument and Dome Lights
Instrument Post Lighting
Map Lighting
Removal and Installation
Transistorized Light Dimming
Flashing Beacon Light Installation
Instrument, Dome and Courtesy Light Installation
Transistorized Dimming
Cigar Lighter
Control Wheel Map Light
Description
Pitot Heater
Removal and Installation
Control Wheel Map Light Installation
Heated Pitot Installation
Checkout Interval
Emergency Locator Transmitter
Transmitter Lifer to 75 Milliwatts Output
Antenna
Emergency Locator Transmitter Installation
Removal and Installation of Antenna
Removal and Installation of Lithium Four (4) Cell Battery-Pack
Trouble Shooting
Electrical Load Analysis Chart
Structural Repair
Angle -Of -Incidence
Equipment and Tools
Fuselage Repair J I G S
Repair Materials
Support Stands
Wing Jigs
Wing Skin
Aileron Balancing
Damage Necessitating Replace- Ment of P a R T S
Negligible Damage
Repairable Damage
Wing Auxiliary Spars
Wing Flaps
Wing Ribs
Wing Spars
Wing Stringers
Damage Necessitating Replace- Ment of P a R T S
Elevator and Rudder Balancing
Fin and Stabilizer
Fuselage
Negligible Damage
Repairable Damage
Wing Leading Edge
Baffles
Damage
Description
Engine Cowling
Engine Mount
Firewall Damage
General Considerations
Landing Gear Bulkheads
Repair after Hard Landing
Replacement of Hi-Shear Rivets
Repair of ABS Components
Repair of Reinforcement Angles
Wing and Fuselage Support Stands
Checking Wing Twist
Repair of Glass -Fiber Constructed Components
Control Surface Balancing
Corrugated Skin Repair
Skin Repair
Stringer and Channel Repair
Rib Repair
Wing Spar Repair
Auxiliary Spar Repair
Leading Edge Repair
Flap Leading Edge Repair
Access Hole Installation
Firewall Angle Repair
Painting
Exterior Parts
Interior Parts
Painting of Formed ABS Plastic Parts
Wiring Diagrams
Ground Service Receptacle (OPT)
Bus Bar, Primary, Alternator Electronics
Alternator System 60 AMP
Ammeter
Battery Circuit
Magneto System
Oil Temperature
Fuel Gage & Transmitter
Hourmeter (OPT)
Cylinder Head Temp
Carburetor Air Temperature Gauge
Turn Coordinator
Turn & Bank Indicator (OPT)
Encoding Ammeter (OPT)
Blind Encoder 172, F172, R172, FR172
Clock (OPT)
Map & Auxiliary Instrument Light (OPT)
Compass & Instrument Lights
Instrument Panel Post Lighting (OPT)
Dome & Courtesy Lights
Landing & Taxi Light (OPT)
Navigation Lights
Light-Flashing Beacon (OPT)
Map Light-Control Wheel (OPT)
Wingtip Strobe Light (OPT)
Cigar Lighter
Pitot-Heated (OPT)
Wing Flaps - Electric
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